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Old 11-05-2006, 01:16 PM   #1
lancerfreak311
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Default RRM Underdrive Pulley Install for 2003 Lancer OZ

Again, let me find all my photos and ill post up ASAP
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Old 11-26-2006, 12:26 PM   #2
lancerfreak311
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Default

ok heres the directions kids.

1. Remove Passenger Side Wheel
2. Remove front plastic splash guard and inner fender plastic guard to access the pulley and belts.
3. Give a slight tug on the power steering/air conditioning & alternator belt. Notice how tight/loose they are, you will need to tighten them back to that same spec when you re-install these belts.
4. Next, remove the power steering/air conditioning belt. To do this, loosen the 14mm tension bolt located beneath the power steering pulley. Loosen til there is enough slack to remove the belt.
5. Next is to loosen the alternator belt. Loosen the 14mm tension nut located on the bottom side of the bracket. Now loosen the 12mm jam bolt attached to the bracket, not all the way, just enough so there is some play. Now you can loosen the 12mm tension bolt, until there is enough slack to remove the belt. To remove the belt, you need to pull up on the alternator. Then remove the alternator belt.
6. Remove the crankshaft pulley bolt. (use a STRONG AIR GUN, very very helpful) Then remove the stock crankshaft pulley.
7. Replace pulley with RRM light weight pulley. Make sure to oil crankshaft pulley bolt threads with new motor oil. Torque spec on pulley bolt is 134 ft lbs.
8. Reinstall your alternator belt & power steering/alternator/crankshaft pulley belt. Make sure you dont over tighten your belts. Also, dont forget the 14mm nut on the bottom alternator bracket.
9. Install the splash guards and inner fender pieces and mount your passenger wheel back on.
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